Challenge: Customer needed complex aluminum vacuum chamber components with ultra-clean surface finish and tight tolerances for semiconductor processing equipment.
Solution: 5-axis CNC machining with specialized tooling and cleaning protocols to achieve required surface finish and vacuum compatibility.
Result: Components passed vacuum testing and integrated successfully into customer's equipment.
Challenge: Medical device manufacturer required biocompatible titanium components with complex geometries for surgical instruments.
Solution: Multi-axis CNC machining with specialized titanium cutting parameters and surface finishing.
Result: Components met all biocompatibility and dimensional requirements.
Challenge: Aerospace customer needed lightweight aluminum brackets with precise hole patterns and tight positional tolerances.
Solution: 4-axis machining with CMM-verified hole positions and surface treatment.
Result: 100% inspection pass rate and on-time delivery.
Challenge: Custom sapphire domes required for extreme environment optical system on aerospace platform.
Solution: Precision grinding and polishing of sapphire with AR coating for optimal transmission.
Result: Domes achieved required optical performance and environmental durability.
Challenge: Industrial vision system manufacturer needed custom lens assembly with tight optical specifications.
Solution: Manufactured spherical lenses with precision cementing and custom mounting.
Result: Lens assembly met MTF requirements and integrated into production vision systems.
Challenge: Medical robotics company needed custom position sensing solution with high reliability.
Solution: Designed and manufactured optical encoder system with integrated electronics.
Result: Sensor system passed validation and is in production use.